Northern Heavy Industries Group Co., Ltd.(NHI) is a leading integrated supplier of bulk material handling and unloading systems,specializing in R&D,design,manufacturing,and service.With our professional expertise,advanced manufacturing capabilities,and comprehensive after-sales support,we are committed to delivering high-performance railcar tippler unloading systems to domestic and international clients.
A.Scope of Application
The railcar tippler unloading system is an integrated mechanized solution featuring a wagon tippler,coordinated with wagon positioning systems and PLC-based automation controls.This turnkey system achieves high-throughput unloading for bulk materials,serving industries including steel mills,coal-fired power plants,dry bulk terminals,and distribution centers.
B.Parameter Specifications
1.Unloading Capacity:Single-wagon tippler/Double-wagon tippler/Triple-wagon tippler
2.Applicable Wagon Types:
Chinese Wagon:C60-C80E/Railway-Specific;
Open-Top Container;
International Wagon:4-axle/6-axle Wagon.
We can also provide dumping abilities for user-owned wagon types or railway special line wagon types according to your needs,such as C80 and C96 specially used for coal transportation.
3.The maximum unloading capacity can reach about 40 railcars or 80 containers per hour.
4.Maximum Rotation Angle Normal 165°,Maximum allowable design angle up to 215 degrees.
5.Indexer maximum traction capacity:10,000t.
6.Indexer\Pusher Travel Speed:max to 1.4m/s(Variable Frequency Speed Control).
C.Technical Features
1.The bi-functional wagon securing mechanism eliminates the need for equipment changeover when switching between wagon and ISO container,achieving<0.5% material retention rate.
2.The rotary drum steel structure undergoes integral heat treatment and annealing to ensure fatigue service life of the steel assembly.
3.The integrally hobbed end ring gear, manufactured through full-circumference precision hobbing,ensures high tooth profile accuracy,resulting in smooth tippler operation and extended service life.
4.The system is equipped with an intelligent Prognostics and Health Management(PHM)System,utilizing multi-redundant electrical interlock protection to ensure safer and more reliable operation,while significantly enhancing on-site personnel efficiency and operational convenience.
5.Custom-engineered solutions tailored to client specifications,integrated with optimized plant design planning to minimize total capital expenditure(CAPEX).
D.Recent Performance
1.EPC General Contracting Project of Railway Unit - Car Dumper for the Relocation and Upgrading Project of Sichuan Dazhou Iron and Steel Group Co., Ltd.
2.The EPC project of the upgrading and green development transformation of coking equipment for Lingyuan Iron and Steel Group Co., Ltd.